超临界二氧化碳离心叶轮耦合优化设计Coupling optimization of supercritical carbon dioxide centrifugal impeller
鲁雪,李孝检,刘彬
摘要(Abstract):
自循环机匣处理能够显著提升超临界二氧化碳离心叶轮小流量区域的气动性能,但对大流量工况附近的性能提升不明显。为此,考虑自循环机匣与叶轮关键参数的耦合效应,对机匣几何和叶轮叶片掠角实施耦合优化,实现了叶轮性能的全面提升。耦合优化后叶轮在大流量工况、设计工况及小流量工况下的效率分别提升了3.51%、2.60%、4.43%。耦合优化的扩稳增效机理为:在大流量工况下改善了叶片前缘进口攻角,减小了叶轮内部亚临界区,抑制了冷凝的同时改善了叶轮内部流通能力;设计工况下机匣的抽吸量增大,叶顶附近更多低能流体被移除,改善了叶轮下游流场结构;小流量工况下显著减小了叶轮内部堵塞面积,叶轮流动稳定性增强,同时改善了机匣回流造成的掺混损失,叶轮效率提升。
关键词(KeyWords): 离心叶轮;超临界二氧化碳;自循环机匣处理;耦合优化
基金项目(Foundation): 国家自然科学基金项目(12102298);; 中国博士后科学基金(2021M702443);; 内燃机燃烧学国家重点实验室开放课题(K2022-09)~~
作者(Author): 鲁雪,李孝检,刘彬
DOI: 10.19666/j.rlfd.202302016
参考文献(References):
- [1]朱玉铭,姜玉雁,梁世强,等.超临界二氧化碳布雷顿发电循环压缩机实验研究进展[J].热力发电, 2020,49(10):11-20.ZHU Yuming, JIANG Yuyan, LIANG Shiqiang, et al.Experimental research progress of supercritical carbon dioxide Brayton cycle compressor[J]. Thermal Power Generation, 2020, 49(10):11-20.
- [2]徐进良,刘超,孙恩慧,等.超临界二氧化碳动力循环研究进展及展望[J].热力发电, 2020, 49(10):1-10.XU Jinliang, LIU Chao, SUN Enhui, et al. Review and perspective of supercritical carbon dioxide power cycles[J]. Thermal Power Generation, 2020, 49(10):1-10.
- [3]滕庚,沈昕,欧阳华,等.超临界二氧化碳离心压缩机性能预测模型研究[J].热力发电, 2020, 49(10):174-179.TENG Geng, SHEN Xin, OUYANG Hua, et al. Research on performance prediction model of supercritical carbon dioxide centrifugal compressor[J]. Thermal Power Generation, 2020, 49(10):174-179.
- [4]刘晨光,张磊.超临界二氧化碳离心式压缩机研究进展[J].热力发电, 2021, 50(5):35-42.LIU Chenguang, ZHANG Lei. Research progress of supercritical carbon dioxide centrifugal compressor[J].Thermal Power Generation, 2021, 50(5):35-42.
- [5] DU Y, YANG C, WANG H, et al. One-dimensional optimisation design and off-design operation strategy of centrifugal compressor for supercritical carbon dioxide Brayton cycle[J]. Applied Thermal Engineering, 2021,196(2):117318.
- [6] DU Y, YANG C, HU C, et al. Thermoeconomic analysis and inter-stage pressure ratio optimization of nuclear power supercritical CO2 multi-stage recompression[J].International Journal of Energy Research, 2021, 45(2):2367-2382.
- [7] LI X, ZHAO Y, YAO H, et al. A new method for impeller inlet design of supercritical CO2 centrifugal compressors in Brayton cycles[J]. Energies, 2020, 13(19):5049-5075.
- [8] LETTIERI C, BALTADJIEV N, CASEY M, et al. Lowflow-coefficient centrifugal compressor design for supercritical CO2[C]//ASME Turbo Expo 2013:Turbine Technical Conference and Exposition, 2013.
- [9] CHO S K, BAE S J, JEONG Y, et al. Direction for highperformance supercritical CO2 centrifugal compressor design for dry cooled supercritical CO2 Brayton cycle[J].Applied Sciences, 2019, 9(19):4057-4077.
- [10] CHO S K, SON S, LEE J, et al. Optimum loss models for performance prediction of supercritical CO2 centrifugal compressor[J]. Applied Thermal Engineering, 2020,184(2):1-11.
- [11] SON S, JEONG Y, CHO S K, et al. Development of supercritical CO2 turbomachinery off-design model using1D mean-line method and deep neural network[J].Applied Energy, 2020, 263:114645.
- [12]赵航,邓清华,黄雯婷,等.超临界二氧化碳离心叶轮叶顶两相流动研究[J].工程热物理学报, 2015, 36(7):1433-1436.ZHAO Hang, DENG Qinghua, HUANG Wenting, et al.Numerical investigation on the blade tip two-phase flow characteristics of a supercritical CO2 centrifugal compressor[J]. Journal of Engineering Thermophysics,2015, 36(7):1433-1436.
- [13] PELTON R, ALLISON T, JUNG S, et al. Design of a wide-range centrifugal compressor stage for supercritical CO2 power cycles[C]//Turbo Expo:Power for Land, Sea,and Air. American Society of Mechanical Engineers,2017.
- [14] PELTON R, JUNG S, ALLISON T, et al. Experimental validation of a wide-range centrifugal compressor stage for supercritical CO2 power cycles[J]. Journal of Engineering for Gas Turbines and Power, 2018, 141(9):92602.
- [15] WRIGHT S A, RADEL R F, VERNON M E, et al.Operation and analysis of a supercritical CO2 Brayton cycle[R]. Albuquerque, NM, and Livermore, CA(United States):Sandia National Laboratories(SNL), 2010:1-101.
- [16] WRIGHT S A, PICKARD P S. Supercritical CO2 test loop operation and first test results[C]. Proceedings of the International Congress on Advances in Nuclear Power Plants(ICAPP 09), 2009:351-360.
- [17] MONJE B. Design of supercritical carbon dioxide centrifugal compressors[D]. Sevilla, Spain:Escuela Técnica Superior de Ingenieros, 2014:1-169.
- [18]蒋雪峰.超临界CO2压缩机数值模拟与设计研究[D].北京:中国科学院大学, 2017:1-74.JIANG Xuefeng. Design and numerical investigation of supercritical CO2 compressors[D]. Beijing:University of Chinese Academy of Sciences, 2017:1-74.
- [19]尚鹏旭.超临界二氧化碳离心叶轮自循环机匣扩稳机理研究[D].天津:天津理工大学, 2022:1-81.SHANG Pengxu. Stability enhancement mechanism of self-circulating casing on the supercritical carbon dioxide centrifugal compressor[D]. Tianjin:Tianjin University of Technology, 2022:1-81.
- [20] FAVARETTO C, ANDERSON M R, LI S, et al.Development of a meanline model for preliminary design of recirculating casing treatment in turbocharger Compressors[C]//ASME Turbo Expo 2018:Turbomachinery Technical Conference and Exposition,2018.
- [21] LI X, ZHAO Y, LIU Z. A novel global optimization algorithm and data-mining methods for turbomachinery design[J]. Structural and Multidisciplinary Optimization,2019, 60(3):581-612.
- [22] LI X, LIU Z, ZHAO Y. Redesign of casing treatment for a transonic centrifugal compressor based on a hybrid global optimization method[J]. Proceedings of the Institution of Mechanical Engineers, Part C:Journal of Mechanical Engineering Science, 2022, 236(7):3398-3417.
- [23] HE X, ZHENG X. Mechanisms of lean on the performance of transonic centrifugal compressor impellers[J]. Journal of Propulsion&Power, 2016, 32(5):1220-1229.
- [24] PASSRUCKER H, ENGBER M, KABLITZ S, et al.Effect of forward sweep in a transonic compressor rotor[J]. Proceedings of the Institution of Mechanical Engineers Part A Journal of Power&Energy, 2003,217(4):357-365.