燃煤机组掺烧烟气干化污泥能耗特性试验研究Experimental investigation on energy consumption characteristics of co-firing sludge dried by flue gas in a coal-fired power unit
李源,马仑,周海远,马帅,陈科峰,王留锋,陈青
摘要(Abstract):
污泥掺烧是破解污泥围城难题的重要方法之一。针对某350 MW超临界燃煤机组,开展烟气干化污泥掺烧现场试验,分析污泥掺烧量、机组负荷对系统运行和能耗的影响,利用抽取的锅炉尾部烟气干化湿污泥,干化后污泥被烟气携带入炉协同焚烧。结果表明:湿污泥处理量与干化所需的烟气温度、流量呈正相关,干化11 t/h湿污泥需要消耗597℃锅炉烟气71 t/h;随着污泥掺烧比例的增加,锅炉效率有所下降,机组厂用电率则有所上升;污泥掺烧时,锅炉效率下降主要由排烟热损失增加导致,机械不完全燃烧热损失和灰渣物理显热损失增加为次要因素;机组厂用电率上升的主要原因是污泥干化系统电耗偏大,并且机组厂用电率上升量中污泥掺烧系统分摊了大部分;锅炉效率下降和机组厂用电率上升共同导致机组供电燃煤耗率上升,其中机组厂用电率上升的影响更加明显;在机组负荷262 MW和污泥掺混质量比8.76%(污泥含水率83%)工况下,锅炉效率下降0.260%,机组厂用电率增加0.466%,机组供电燃煤耗率增加2.38 g/(kW·h)。该结论可为燃煤机组耦合烟气干化污泥发电系统能耗评估与优化提供参考。
关键词(KeyWords): 燃煤机组;烟气干化污泥;锅炉效率;厂用电率;燃料/燃煤耗率
基金项目(Foundation): 国家重点研发计划项目(2024YFB4106103)~~
作者(Author): 李源,马仑,周海远,马帅,陈科峰,王留锋,陈青
DOI: 10.19666/j.rlfd.202503040
参考文献(References):
- [1]MARKOWICZ A, BONDARCZUK K, CYCO??M, et al.Land application of sewage sludge:response of soil microbial communities and potential spread of antibiotic resistance[J]. Environmental Pollution, 2021, 271:116317.
- [2]李帅英,武宝会,王一坤,等.燃煤机组污泥掺烧项目工程设计[J].热力发电, 2020, 49(4):150-154.LI Shuaiying, WU Baohui, WANG Yikun, et al.Engineering design of sludge blending combustion project for coal-fired units[J]. Thermal Power Generation, 2020,49(4):150-154.
- [3]王飞,张盛,王丽花.燃煤耦合污泥焚烧发电技术研究进展[J].洁净煤技术, 2022, 28(3):82-94.WANG Fei, ZHANG Sheng, WANG Lihua. Research progress of coal-fired coupled sludge incineration power generation technology[J]. Clean Coal Technology, 2022,28(3):82-94.
- [4]YAO H, NARUSE I. Combustion characteristics of dried sewage sludge and control of trace-metal emission[J].Energy&Fuels, 2005, 19(6):2298-2303.
- [5]IM H, KIM C G. Characterization of dried sewage sludge for co-firing in coal power plant by using thermal gravimetric analysis[J]. Journal of Material Cycles and Waste Management, 2017, 19(3):1044-1051.
- [6]颜莹莹,黄荣敏,王保龙,等.燃煤机组掺烧城市污泥发电的干化工艺对比[J].中国给水排水, 2023, 39(24):53-58.YAN Yingying, HUANG Rongmin, WANG Baolong, et al. Comparison of drying processes of coal-fired generating units mixed with municipal sludge[J]. China Water&Wastewater, 2023, 39(24):53-58.
- [7]张伟军,彭赛楠,王东升.污泥高效脱水微界面调控原理与技术进展[J].环境工程学报, 2025, 19(1):21-39.ZHANG Weijun, PENG Sainan, WANG Dongsheng.Advances in micro-interface regulation theory and technology for efficient sludge dewatering[J]. Chinese Journal of Environmental Engineering, 2025, 19(1):21-39.
- [8]AKDAG A S, ATAK O, ATIMTAY A T, et al. Cocombustion of sewage sludge from different treatment processes and a lignite coal in a laboratory scale combustor[J]. Energy, 2018, 158:417-426.
- [9]贾子秀,王志超,屠竞毅,等.市政污泥与煤配伍(磨制)焚烧特性试验[J].洁净煤技术, 2023, 29(9):51-60.JIA Zixiu, WANG Zhichao, TU Jingyi, et al. Experiment on the co-burning characteristics of municipal sludge blending with coal(grinding)[J]. Clean Coal Technology,2023, 29(9):51-60.
- [10]LUO Z, XU D, MA Y, et al. Experimental study on cofiring of coal and brewery wastewater sludge[J]. Applied Sciences, 2020, 10(21):7589.
- [11]任少辉,向家涛,张世红,等.城市污泥干燥动力学特性及其与生物质共气化热电联产系统模拟[J].热力发电, 2024, 53(3):1-13.REN Shaohui, XIANG Jiatao, ZHANG Shihong, et al.Drying kinetics of sewage sludge and simulation of its cogeneration system with biomass co-gasification[J].Thermal Power Generation, 2024, 53(3):1-13.
- [12]肖懿,王理明,李东阳,等.市政污泥热解特性及含碳官能团演化过程分析[J].环境工程学报, 2023, 17(5):1589-1598.XIAO Yi, WANG Liming, LI Dongyang, et al. Pyrolysis characteristics of municipal sludge and transformation of carbon containing functional groups during pyrolysis process[J]. Chinese Journal of Environmental Engineering, 2023, 17(5):1589-1598.
- [13]丁先,吴何来,臧剑南,等.燃煤耦合城市污泥燃烧特性与NOx生成行为模拟[J].动力工程学报, 2022, 42(3):207-214.DING Xian, WU Helai, ZANG Jiannan, et al. Numerical simulation on co-combustion characteristics and NOx formation behavior of coal with municipal sludge[J].Journal of Chinese Society of Power Engineering, 2022,42(3):207-214.
- [14]TAN P, MA L, XIA J, et al. Co-firing sludge in a pulverized coal-fired utility boiler:combustion characteristics and economic impacts[J]. Energy, 2017,119:392-399.
- [15]陈林峰,朱凌君,李芳芹,等.污泥掺烧方式对燃煤锅炉燃烧影响的模拟研究[J].热能动力工程, 2023,38(10):122-129.CHEN Linfeng, ZHU Lingjun, LI Fangqin, et al.Simulation study of the effect of sludge blending method on the combustion of coal-fired boilers[J]. Journal of Engineering for Thermal Energy and Power, 2023, 38(10):122-129.
- [16]何璐,潘小天,仲兆平,等. 630 MW机组超临界直流锅炉煤粉与污泥混烧数值模拟[J].洁净煤技术, 2023,29(增刊2):188-195.HE Lu, PAN Xiaotian, ZHONG Zhaoping, et al.Numerical simulation of pulverized coal and sludge mixed combustion in a 630 MW supercritical direct current boiler[J]. Clean Coal Technology, 2023, 29(Suppl.2):188-195.
- [17]刘铭宇,陈志董,张浩儒,等.燃煤电站掺烧污泥热力学与经济性分析[J].热力发电, 2024, 53(4):73-83.LIU Mingyu, CHEN Zhidong, ZHANG Haoru, et al.Thermodynamic and economic analysis of co-firing dried sludge in coal-fired power plants[J]. Thermal Power Generation, 2024, 53(4):73-83.
- [18]王一坤,柳宏刚,周凌宇,等.烟气抽取位置对抽烟气干化污泥耦合发电机组的影响[J].热力发电, 2021,50(2):43-48.WANG Yikun, LIU Honggang, ZHOU Lingyu, et al.Effects of flue gas extraction position on sludge-coal blending combustion generation units[J]. Thermal Power Generation, 2021, 50(2):43-48.
- [19]叶骥,陈创庭,邹祥波,等. 700 MW燃煤锅炉耦合污泥发电的工程应用[J].洁净煤技术, 2023, 29(9):61-68.YE Ji, CHEN Chuangting, ZOU Xiangbo, et al.Engineering application of coal&sludge co-fired power generation on a 700 MW coal-fired boiler[J]. Clean Coal Technology, 2023, 29(9):61-68.
- [20]李源,杜学森,毛睿,等.燃煤机组直接掺烧污泥能耗特性试验研究[J].热能动力工程, 2022, 37(7):84-92.LI Yuan, DU Xuesen, MAO Rui, et al. Experimental study on energy consumption characteristic of direct co-firing sludge in a coal-fired power unit[J]. Journal of Engineering for Thermal Energy and Power, 2022, 37(7):84-92.
- [21]李源,郭志成,赵鑫平,等.燃煤机组耦合蒸气干化污泥能耗特性试验[J].洁净煤技术, 2022, 28(3):95-101.LI Yuan, GUO Zhicheng, ZHAO Xinping, et al.Experiment of energy consumption characteristic in a coal-fired power unit coupled with steam desiccation sludge[J]. Clean Coal Technology, 2022, 28(3):95-101.
- [22]WU X, SONG Q, ZHAO H, et al. Synergetic effect of biomass volatiles on NO reduction and the influence of K/Na on it[J]. Fuel, 2015, 158:634-640.